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Heavy-Duty Casting Manipulator with 345° Rotation & Precision Control

 

Overview

In the demanding casting and metal processing environment, I am well aware of the pain points of traditional casting processes - high manual operation intensity, difficulty in ensuring precision, and low efficiency. Especially when dealing with heavy castings, the safety hazards are even more worrying. Our heavy-duty casting manipulator redefines material handling with an impressive 345° rotation range and micro-precision control, specifically designed for the most challenging high-temperature applications.

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Three major pain points of traditional casting

 

 

Before using this Pouring equipment, did your foundry workshop constantly face the following problems:

 
 

Intensity of manual operation is high

The handling and flipping of heavy castings all rely on manual labor. Workers get tired quickly and the efficiency is low.

 
 
 

Accuracy is hard to guarantee

Manual operation relies on experience, and the positioning of castings and Angle control all depend on "touch", resulting in poor product consistency and a high rate of defective products.

 
 
 

Prominent safety hazards

high temperatures, heavy objects, and mechanical fixtures can cause accidents with the slightest carelessness, and the pressure on safety management is huge.

 

 

 

 

Our Products

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Pouring Machines

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Pouring equipment

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Pouring Manipulator

 

 

345° Rotation System


Near-full rotation capability

345° working range provides maximum coverage while maintaining structural integrity

Eliminates dead zones

Strategic 15° restriction prevents cable and hose damage while maintaining virtually unlimited access

Smooth acceleration control

Programmable rotation rates from 0.1° to 45° per second

Absolute position feedback

High-resolution encoders provide ±0.1° positioning accuracy

 

 

From "manual" to "intelligent", how does this Casting manipulator change our work?

 

 

1. Efficiency improvement: Increased output per shift

After the introduction of foundry manipulator, the production efficiency of the workshop increased by 30%. More importantly, the mechanical hand can operate continuously for 24 hours.

2. Safety upgrade: Low accident rate

The safety hazards of manual handling of heavy castings have been eliminated, and the cost of safety management has dropped significantly.

3. Skill Upgrade: Workers Transform from "operators" to "monitors"

The operation is very simple. Workers only need to receive short-term training to be on duty, and the job content has changed from "physical labor" to "equipment monitoring".

 

 

Why choose our Industrial Manipulator

 

 

Reduced repositioning: Covers multiple workstations from a single position

Optimized workflow: Services furnaces, molds, and processing stations with minimal movement

Enhanced safety: Controlled rotation prevents over-travel and cable damage

Improved efficiency: 25-40% reduction in positioning time compared to limited-rotation manipulators

Proportional hydraulic control: Smooth, infinitely variable speed control across all axes

Load-adaptive response: Automatic adjustment of control parameters based on load weight

Anti-sway technology: Active damping eliminates load oscillation during movement