What is the Casting manipulator
Product Overview
Casting manipulators are indispensable mechanical devices in the metal casting industry, used to complete various high-precision casting tasks. Equipped with advanced control systems, they can perfectly perform operations such as hoisting, rotation, positioning, and pouring, enhancing production efficiency and reducing labor costs.
The machine is equipped with grippers for grasping, transporting ladles and pouring the solution into the mold within a rotation of 345°. Safety has always been our top priority during the operation of the equipment. The clamping tools are equipped with high-temperature protection devices, and the machinery meets the usage standards.
Product specifications
Name | Casting Manipulator |
Origin | Henan, China |
Quality inspection | 100% inspection |
Model | 0135 |
Rated lifting capacity | 100kg |
Maximum lifting height | 1300 |
Maximum rotation Angle | 345° |
Equipment height | 3850mm |
Warranty period | 1 year |
Color | Customizable |
| Shipment | Accordingtotheorder |
Product features
FEATURE 01
Flexibility: Flexibility is one of its key characteristics. It can be programmed to adapt to different casting requirements and mold designs.
FEATURE 02
Automation: By automating repetitive tasks, it not only enhances production efficiency but also improves the quality and consistency of castings.
FEATURE 03
Safety: It can operate in harsh environments, withstand high temperatures and heavy loads, significantly reducing the risks to operators.
Work site
Casting manipulator parts
Ladle Gripping Unit
The hand is installed at the front end of the arm. The inner hole of the arm is equipped with a transmission shaft, which can transmit the application to the wrist to rotate, extend and bend the wrist, and open and close the fingers.
Arm
The function of the arm is to guide the fingers to accurately grasp the workpiece and transport it to the required position. In order for the mechanical hand to work correctly, all three degrees of freedom of the arm must be accurately positioned.
Industrial Big Data
The trunk is the bracket for installing the arms, power sources and various actuators.Mounted to a solid concrete foundation for stationary pouring stations.
Workflow
Ladle transportation
Move the entire ladle from the melting furnace (such as electric arc furnace, induction furnace) to the pouring area.
Skimming
Use a ladle to remove slag (impurities) from the surface of molten metal.
Pouring
The molten metal is precisely poured into the mold at a controlled speed and Angle to avoid turbulence and defects.
Return
Put the empty ladle back into the furnace for the next batch.
Why Choose our foundry manipulator?
Lower capital cost
After using this equipment, the foundry has significantly reduced its investment in safety and quality.
Simple maintenance
After receiving simple operation training, employees can use the equipment effectively and safely.
Space requirements
The manipulator and its working radius need limited ground space.
Consistency
The automated pouring program ensures that each mold is filled in the same way, guaranteeing consistent product quality.
